Recent Advances in Poultry Housing and Automation: Enhancing Efficiency, Welfare, and Environmental Control

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Role of Poultry in Nation Building
Role of Poultry in Nation Building

Recent Advances in Poultry Housing and Automation: Enhancing Efficiency, Welfare, and Environmental Control

Kamalesh Kumar K S,

PhD Research Scholars, Indian Veterinary Research Institute, Bareilly, U.P., India.

Vidyasagar,

PhD Research Scholar, Veterinary Colleg Hebbal, Bangalore, India.

Bhanu Pratap Singh,

PhD Research Scholar, Indian Veterinary Research Institute, Bareilly, U.P., India.

Lakshmi Prakasan,

PhD Research Scholar, Indian Veterinary Research Institute, Bareilly, U.P., India.

Sanjumon E S,

PhD Research Scholar, Indian Veterinary Research Institute, Bareilly, U.P., India.

Abstract:

Poultry farming is a critical component of global agriculture, contributing significantly to economic development, food security, and the income of farmers. The industry has evolved in recent years, transitioning from extensive to intensive systems, with a focus on optimizing production performance and bird health. Key to this evolution is the design and automation of poultry housing, which plays a central role in managing internal climatic conditions essential for the well-being, growth, and productivity of birds. The choice of poultry housing is influenced by the local climate, as maintaining the right temperature, humidity, and gas levels is imperative for optimal production. Environmental factors such as temperature, relative humidity, and contaminant gases like NH3 and CO2 must be rigorously controlled to ensure bird welfare and productivity. Achieving this necessitates precision in managing these parameters. Poultry housing has transitioned from traditional open structures to environmentally controlled systems, integrating various technological innovations. The present article explores these recent advancements, with a focus on automation, environmental control, and technological integration. These innovations significantly impact animal welfare, productivity, behavior, and meat quality.

Introduction:

Poultry farming stands as a cornerstone in promoting economic development, ensuring a stable food supply, and boosting the income of farmers. In recent years, poultry farming has ascended to a prominent position within the global agriculture industry (Ayodeji Oloyo and Adedamola Ojerinde, 2019). As poultry farming continues to shift from extensive to intensive systems, the focus on enhancing production performance and health status remains paramount. The design and automation of poultry housing play pivotal roles in optimizing internal climatic conditions to ensure the health, growth, and productivity of birds.

The choice of poultry housing system depends on the prevailing climatic conditions of the region where the farm is located, with the aim of achieving greater production efficiency. Key environmental factors that poultry housing systems must manage include temperature, relative humidity, and contaminant gases such as NH3 and CO2. Achieving optimal production necessitates meticulous control of these hygro-thermal parameters and gases (Ilyas Lahlouh et al., 2020).

In recent years, poultry housing systems have evolved from conventional open structures to environmentally controlled systems with various technological innovations. This article explores recent advances in poultry housing systems, focusing on automation, environmental control, and technological integration. These advancements are vital for improving animal welfare, productive performance, behavior, and meat quality.

  1. Automation in Poultry Housing: Transforming Efficiency

Automation has ushered in a new era of transformation in the poultry farming industry, offering a myriad of benefits that range from streamlining processes and reducing labor to enhancing overall efficiency. With automated systems for feeding, watering, egg collection, and waste management, poultry farmers have reaped the rewards of more precise and automated control over their operations. This automation extends to environmental monitoring and control, allowing for the creation of ideal conditions for bird welfare and growth.

Automated feeding and watering systems have revolutionized the way poultry farms manage these essential aspects of bird care. These systems offer several key advantages. Automated systems ensure that birds have continuous access to feed and water. This consistency in resource availability is critical for maintaining health and promoting steady growth. Automation minimizes waste by delivering feed and water only when needed. This not only reduces operational costs but also contributes to a cleaner and healthier environment for the birds.

Automation has extended to the collection of eggs, a task that was traditionally labor-intensive. Automated egg collection systems provide several benefits. These systems significantly reduce the need for manual labor in egg collection. This saves both time and resources, allowing farm workers to focus on other critical tasks. Automated egg collection is gentler on the birds, as it eliminates the need for human interference in the nesting boxes. This, in turn, reduces bird stress and the risk of damaged or contaminated eggs.

Automation has been applied to environmental control within the poultry house, significantly impacting bird welfare and growth. Automated ventilation systems adjust airflow and temperature to maintain ideal conditions for bird comfort and growth. These systems are equipped with sensors that provide real-time data on temperature and air quality, allowing for precise control. The automation of environmental conditions contributes to healthier and more productive flocks. Birds are kept within their comfort zones, reducing stress and the associated negative impacts on growth and productivity.

Automation in poultry housing has facilitated data-driven decision-making. Through the collection of real-time data, farmers can make informed choices regarding feed distribution, environmental adjustments, and overall flock management. This results in more efficient resource allocation and a proactive approach to bird care. Automated systems are designed with energy efficiency in mind, reducing operational costs and environmental impact. This not only makes poultry farming more sustainable but also contributes to cost savings for the farmer.

Automation in poultry housing represents a monumental shift in the industry, with far-reaching implications for efficiency and productivity. The integration of automated systems for feeding, watering, egg collection, and waste management streamlines processes, reduces labor requirements, and enhances overall efficiency. Automation also extends to the monitoring and control of environmental conditions, ensuring that birds are kept in ideal conditions for their health and growth. As technology continues to evolve, poultry farming is poised to become increasingly automated and data-driven, further enhancing bird welfare and sustainable production practices.

  1. Remote Sensing: Real-Time Monitoring and Management
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In the rapidly evolving landscape of poultry farming, remote sensing technology has emerged as a transformative force, fundamentally changing the way poultry houses are monitored and managed. This technology employs a combination of specialized software and sensors to enable real-time surveillance of poultry houses, bird performance, and health. The implications of remote sensing are far-reaching, offering benefits that span from precise data collection for birds and workers to the early detection of health issues and the optimization of environmental conditions.

Fig.1: Use of Sensors at Different stages of poultry operation

 

Remote sensing technology allows for continuous real-time monitoring of poultry houses and the conditions within. It provides farmers with the ability to remotely oversee the status of their poultry sheds and the well-being of their birds. This real-time monitoring is complemented by instant alerts that are triggered if any monitored parameter falls outside the predefined requirements. This immediate feedback empowers farmers to take timely action to address any issues that may arise. The integration of sensors within poultry houses provides a wealth of data on environmental conditions. These sensors can monitor essential parameters, such as temperature, humidity, and ammonia gas levels. The data collected from these sensors allows farmers to ensure that their birds are kept in an optimal environment conducive to health and productivity.

In addition to monitoring environmental conditions, remote sensing technology can also track water levels and quality. This is crucial for ensuring that birds have access to clean and sufficient water at all times. Water is a fundamental aspect of poultry welfare and is directly linked to factors like feed consumption and overall health. The versatility of remote sensing technology extends to a wide range of sensor applications, offering several advantages in poultry farming. Sensors can be utilized to estimate the body weights of birds. This information is valuable for tracking growth rates and ensuring that the flock is meeting its growth targets. Sensors can aid in assessing flock uniformity by providing data on size and weight distributions within the flock. Uniformity is essential for managing feed distribution and ensuring that all birds have equal access to resources. Some sensors are equipped to detect changes in sound frequency produced by chickens. Such variations can indicate respiratory-related diseases. Early detection allows for prompt intervention and treatment, contributing to overall bird health and welfare.

Remote sensing technology is not limited to bird monitoring. It extends to the workforce with the use of wearable sensors for employees. These devices serve multiple purposes. Wearable sensors can streamline labor management by tracking employee activities and optimizing work routines. This contributes to a more efficient and productive workforce. Enhancing the work experience for employees through the use of wearable sensors can lead to improved worker retention rates, which are crucial in maintaining a skilled and dedicated workforce. Wearable sensors can also be employed to monitor employee hygiene and safety practices, contributing to improved food safety within the poultry operation.

Remote sensing technology has ushered in a new era of precision and efficiency in poultry farming. It allows farmers to closely monitor environmental conditions, bird performance, and the health of their flock in real-time. The diverse applications of sensors, from body weight estimation to early disease detection, contribute to both the welfare of the birds and the economic viability of poultry operations. As this technology continues to advance, poultry farming is poised to become increasingly data-driven and technologically sophisticated, leading to healthier and more productive bird environments.

  1. Robotics and Automation: Aiding Efficiency and Welfare

The integration of robotics and automation within the realm of poultry farming has generated immense interest and excitement due to its remarkable potential to transform the industry. By reducing labor requirements, enabling round-the-clock operations, and facilitating remote data reporting, these technologies are not only enhancing efficiency but also significantly improving bird welfare and overall productivity.

One of the primary advantages of robotics and automation in poultry farming is the substantial reduction in labor requirements. Automated systems can perform a wide range of tasks, which were once labor-intensive, with minimal human intervention. This significantly eases the burden on poultry farmers and provides them with more time for other essential management tasks. Robots are designed to encourage broiler breeders and layer hens to move around the house, reducing incidents of floor eggs. This not only saves time and resources but also ensures cleaner and healthier eggs. The presence of robots that interact with birds can stimulate fertility, ultimately leading to higher egg production and hatchability. Robotic technology is a game-changer for bird health and welfare within poultry farms. Robots encourage birds to be more active, which, in turn, increases muscle mass and contributes to improved bird health. More active birds are also likely to have better feathering and fewer health issues. By stimulating birds to move and exercise, robots can lead to an improved FCR. This directly impacts the efficiency of feed utilization and overall profitability. Some robots are designed to perform tasks such as litter scratching, which helps prevent issues like pododermatitis, foot burn, and breast burn. This proactive approach to health management enhances bird well-being and reduces the need for interventions.

The integration of artificial intelligence (AI) within robotics is empowering poultry farmers to make data-driven decisions, particularly in broiler production. AI can analyze data from sensors and cameras to assess the health and behavior of birds. This allows farmers to identify any issues early and make necessary adjustments to create a healthier and more productive environment. AI can help optimize resource allocation, including feed, water, and lighting, to ensure that the flock’s needs are met while minimizing waste. Some robotic systems are equipped to monitor and map environmental conditions within the poultry house. This real-time data on temperature, humidity, and air quality allows producers to adjust ventilation and address localized issues affecting bird welfare and productivity. By maintaining optimal environmental conditions, bird health and productivity are further improved.

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Robotics and automation have revolutionized poultry farming by reducing labor requirements, enhancing bird welfare, and increasing overall efficiency. The integration of artificial intelligence, combined with the physical capabilities of robots, has the potential to further optimize poultry management, leading to healthier and more productive bird environments. As these technologies continue to evolve, the future of poultry farming looks promising, with increased emphasis on automation and data-driven decision-making for better bird welfare and sustainable poultry production.

Fig2: Use of Robotics in poultry Houses

 

 

  1. Environmental Control Houses: Optimizing Conditions

In the ever-evolving landscape of poultry farming, environmental control houses have emerged as a groundbreaking advancement. These specialized structures represent a significant leap forward in the design and management of poultry housing systems. By leveraging advanced technology, environmental control houses are engineered to precisely regulate and optimize critical factors, including temperature, humidity, and air quality. This precision creates an ideal microenvironment for poultry, ensuring their well-being, health, and overall productivity.

Temperature control is one of the fundamental aspects of environmental control houses. These structures employ cutting-edge HVAC (heating, ventilation, and air conditioning) systems, often equipped with automated controls. The ability to precisely regulate temperature ensures that birds are kept within their thermal comfort zone, which is essential for their overall health and productivity. In cold weather, heating systems maintain a suitable temperature to prevent birds from experiencing stress due to cold temperatures, which can lead to decreased growth rates and increased mortality. Automated ventilation systems help to control temperature, humidity, and air quality. Proper ventilation is vital in preventing heat stress during hot weather and maintaining air quality throughout the year. Maintaining the right level of humidity is equally crucial for bird welfare and performance. Environmental control houses incorporate systems that can control and adjust humidity levels, preventing issues like excessive moisture, which can lead to respiratory problems. During hot weather, these systems employ the principles of evaporative cooling to lower the temperature inside the house. This helps birds remain comfortable and productive, as excessive heat can lead to reduced feed consumption and growth rates.

Environmental control houses are designed to ensure the air quality inside the facility is optimal. This involves the removal of ammonia, carbon dioxide, and dust. Efficient ventilation systems play a significant role in this regard. Another notable feature of these houses is the advanced lighting systems. These systems simulate natural daylight patterns, which can positively affect bird behavior and productivity. Maintaining a natural light cycle can promote normal growth, egg production, and the overall well-being of the poultry. Environmental control houses are often equipped with automated feeding and watering systems. These systems ensure that birds have access to food and water at all times, promoting continuous growth and production. Moreover, automation reduces the labor required for these tasks. The integration of advanced environmental control systems has a profound impact on bird welfare and productivity. When birds are kept within their comfort zones, they experience less stress, which, in turn, leads to healthier and more productive flocks. Proper temperature and humidity control are particularly crucial during extreme weather conditions, as they help birds withstand environmental challenges. Environmental control houses are designed with energy efficiency in mind. This not only reduces operational costs but also minimizes the environmental footprint of poultry farming.

As technology continues to advance, environmental control houses are expected to become even more sophisticated. Predictive analytics, data-driven decision-making, and remote monitoring will likely play an increasingly prominent role in poultry management. These developments have the potential to further enhance bird welfare and boost the efficiency of poultry operations. Environmental control houses represent a transformative development in the poultry industry. These specialized structures are equipped with state-of-the-art technology to ensure precise management of temperature, humidity, air quality, lighting, and more. The result is a microenvironment that optimizes bird welfare, productivity, and overall health, while also making poultry farming more efficient and sustainable. As technology continues to evolve, the future of poultry farming looks promising, with environmental control houses at the forefront of these positive changes.

  1. Collaborative Robotic Technology: Human-Robot Interaction

Collaborative robots, often referred to as “cobots,” represent a significant technological leap in poultry farming. These robots are designed to work in close proximity to humans, sharing the same workspace without posing safety risks. In poultry houses, cobots use a combination of advanced technologies, including imaging sensors and machine learning, to perform a variety of tasks that can greatly benefit both the poultry operation and the human workforce.

One of the key features of cobots is their ability to coexist and interact with humans within shared spaces. Unlike traditional industrial robots that are isolated behind safety barriers, cobots are designed to collaborate directly with human workers, often on the same production floor. This capability opens up new possibilities for streamlining poultry farming operations. Cobots are equipped with advanced imaging sensors and machine vision technology. These sensors allow them to accurately perceive their surroundings and navigate through the poultry house. They can detect obstacles, locate objects, and precisely position themselves within the workspace. This level of perception is essential for their safe and efficient interaction with humans and other objects in the environment. One of the valuable tasks cobots perform in poultry houses is the detection and collection of floor eggs. Traditional egg collection methods can be labor-intensive and time-consuming. Cobots use their imaging sensors to identify and pick up eggs from the floor, reducing the need for manual egg collection. This not only saves time but also minimizes the risk of damaging or contaminating the eggs during handling.

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Collaborative robots are not limited to egg collection; they also play a crucial role in monitoring and maintaining environmental conditions in the poultry house. Using their sensors, cobots can measure parameters like temperature, humidity, and air quality. This data is essential for ensuring that the birds are kept in optimal conditions for health and productivity. By taking on repetitive and physically demanding tasks such as egg collection and environmental monitoring, cobots free up human workers to focus on more complex and thought-intensive responsibilities. This not only improves overall productivity but also enhances job satisfaction by reducing the monotony of repetitive labor. Safety is a paramount concern when it comes to human-robot interaction. Collaborative robots are designed with safety features, including sensors that can detect the presence of humans and immediately adjust their movements to avoid collisions. This makes them safe to work alongside human employees and minimizes the risk of accidents. The integration of cobots in poultry farming operations streamlines tasks, reduces manual labor, and optimizes efficiency. This is particularly important in an industry where time-sensitive tasks like egg collection and environmental control can significantly impact bird welfare and overall productivity.

Collaborative robotic technology is revolutionizing poultry farming by introducing a new level of interaction between humans and machines. Cobots work alongside human employees to enhance productivity, improve safety, and optimize various aspects of poultry production, from egg collection to environmental monitoring. Their ability to navigate and sense their environment makes them valuable assets in modern poultry farming, contributing to both economic and animal welfare improvements.

  1. Monitoring Poultry Floor Distribution with Machine Vision

In the poultry industry, particularly within commercial bedding floor poultry houses, maintaining optimal bird density and distribution patterns is vital for efficient production management, as well as the overall health and welfare of the flock. Traditionally, assessing broiler flock distribution has been a labor-intensive and time-consuming process, requiring human intervention and manual observations. However, the integration of machine vision technology is transforming the way we monitor and manage the distribution of chickens within these facilities.

Bird density and distribution patterns are pivotal factors in the successful management of a commercial poultry operation. Proper distribution is essential for various reasons. Efficiently utilizing the available space within a poultry house is crucial for maximizing production. Proper bird distribution ensures that space is used optimally, leading to higher flock capacity without overcrowding.Ensuring that birds are evenly distributed allows for consistent growth and development, resulting in more uniform flock characteristics. This uniformity simplifies management practices such as feed allocation and health monitoring.Uneven bird distribution can lead to issues like overcrowding, aggression, and stress, which can negatively impact bird welfare and health. Monitoring and managing bird distribution are essential for creating a healthier and more comfortable environment for the flock.

Machine vision technology involves the use of cameras and advanced image processing software to analyze and interpret visual data. In poultry farming, this technology is used to monitor bird distribution and behavior in real-time. High-resolution cameras are strategically placed within the poultry house to capture images of the entire space. These cameras continuously record the movements and behaviors of the birds.The captured images are processed by powerful software that can identify and track individual birds and their positions. Machine learning algorithms are often employed to distinguish between different bird activities such as feeding, drinking, and resting. The data generated from these images is analyzed to assess bird density and distribution. It provides real-time insights into how birds are utilizing the available space and their activity patterns.

Machine vision technology offers numerous advantages in commercial poultry production. Machine vision provides instant feedback on bird distribution, allowing poultry farmers to make timely adjustments when necessary. This is particularly valuable in ensuring bird welfare and productivity. The data collected through machine vision enables data-driven decisions regarding feed distribution, lighting management, and environmental control, which can contribute to improved flock performance. By automating the process of bird distribution monitoring, machine vision technology reduces the need for manual labor and the associated costs. Properly distributed birds experience reduced stress, leading to improved welfare, health, and overall flock performance. Machine vision can be integrated with environmental control systems to optimize conditions based on bird distribution and activity. Machine vision technology is continuously evolving and holds great promise for the poultry industry. In the future, we can expect even more advanced systems that offer additional capabilities, such as early detection of health issues and predictive analytics for improved management practices.

Monitoring poultry floor distribution with machine vision technology is a ground-breaking development in commercial poultry production. It not only enhances production management and bird welfare but also paves the way for a more data-driven and efficient approach to poultry farming. As technology continues to advance, the future of poultry management looks increasingly promising, with machine vision playing a central role in optimizing bird distribution and overall flock well-being.

Conclusion:

The adoption of new technologies in the poultry sector has significantly increased operational efficiency, improved bird welfare, enhanced vaccinations, and better managed litter. These technological advancements, along with the integration of environmental control houses, have the potential to transform future farming systems. When used judiciously, considering their economic implications, these innovations can yield higher productivity while promoting animal welfare, sustainability, and environmental control in poultry farming.

References:

  1. Ayodeji Oloyo and Adedamola Ojerinde. 2019. Poultry housing and management. Poultry book.
  2. Ilyas Lahlouh Fathallah Rerhrhaye., Ahmed Elakkary., Nacer Sefiani. 2020. Experimental implementation of a new multi-input multi-output fuzzy-PID controller in a poultry house system. Heliyon, 6, 2405-8440.

Innovative Technology & practice transforming India’s poultry farming Sectors

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